Ford/Firestone Cover-up Deadly Product Defects

Thousands of Ford Explorer occupants have beeninvolving 103 deaths and more than 400 injuries.
severely injured or killed in rollover accidents due toMany state agencies, such as law enforcement,
poorly designed Ford Explorers equipped withnational park services and wildlife protection agencies,
defective Firestone tires. Ford Motor Company anduse the Ford Explorer as their company vehicles. By
Bridgestone/Firestone covered-up knowledge of1996, several state agencies began having major
deadly product defects for over ten years.problems with tread separations of Firestone tires on
A new law, the Transportation Recall Enhancement,Ford Explorers.
Accountability and Documentation (TREAD) Act, wasOn June 20, 1996, Lowell Whitaker, Arizona Game
passed in recognition of the manufacturers' failure toand Fish Department manager, sent a memo to his
divulge the deadly SUV/tire combination. Althoughregional supervisor describing two tire "blow out" of
both Ford and Firestone are to blame for theFirestone tires on Ford Explorers. Whitaker also
multitude of deaths, the root problems begin and endinforms that the Department of Public Safety had
with Ford Motor Company.endured a series of collisions caused by tread
Thousands of people have suffered injury and deathseparations of Firestone tires (8).
due to the Ford Explorer/Firestone tire combination.The problem of tread separation was noticed much
According to an August 27, 2001 report, the federalearlier in other countries. By 1997, Ford dealers in the
government has linked 203 deaths and over 700Middle East began to report similar tread separation
injured occupants, in the United States alone, to theproblems on the Explorers. An internal Ford memo
poorly designed Ford Explorer and its defectivefrom Carlos Mazzorin (Ford's group vice president,
Firestone tires (1).Asia Pacific Operations, South American Operations
The Icfai Center for Management Researchand global purchasing) dated August 27, 1999 states:
estimates that the SUV/tire combination is"Issue description: While driving the vehicle at high
responsible for over 250 deaths and more than 3,000speeds, for prolonged periods of time, the tire tread
injuries in the United States (2).separated (belt edge separation) from the main
According to the information collected by the Nationalcarcass of the tire. 19 rollovers attributed to this
Highway Traffic Association (NHTSA), approximatelyissue have occurred in Saudi Arabia, Oman and Qatar
85 percent of the deaths caused by the Fordcombined. Several fatalities have resulted. The issue
Firestone defects occurred in the southern-mosthas also occurred in Venezuela, and fatalities have
regions of the United States.also resulted in that market."
The following are the number of deaths per stateBy 1999, Ford replaced Firestone tires on 46,912 of
caused by the SUV/tire combination according to anits SUVs in Saudi Arabia, Venezuela, Ecuador,
April 2001 report by Public Citizen (3).Thailand, Malaysia and Colombia9. However, Ford and
- California: 28 fatalitiesFirestone failed to inform U.S. authorities and
- Nevada: 5 fatalitiesconsumers of the problems.
- Arizona: 15 fatalitiesFord Motor Company and Bridgestone/Firestone
- Montana: 1 fatalityknew about the instability problems of Ford Explorers
- Colorado: 1 fatalityand Firestone tire tread separations long before the
- New Mexico: 7 fatalitiesproblems gained public attention.
- Nebraska: 1 fatalityOn February 7, 2000, Houston television station
- Oklahoma: 8 fatalitiesKHOU aired a report that spotlighted the tread
- Texas: 35 fatalitiesseparation problems of Firestone tires on Ford
- Arkansas: 3 fatalitiesExplorers. The CBS affiliate station reported the
- Mississippi: 3 fatalitiesstory of numerous deaths and lawsuits caused by
- Michigan: 1 fatalityFirestone tread separations and Ford Explorer
- Massachusetts: 2 fatalitiesrollovers. The station's report prompted several
- New Jersey: 1 fatalitydozen people in Texas to report similar problems to
- Maryland: 4 fatalitiesauthorities.
- Pennsylvania: 1 fatalityAlmost immediately following the KHOU report,
- Ohio: 1 fatalityNHTSA began studying the problem of Firestone tires
- Kentucky: 2 fatalitieson Ford Explorers. On March 6, 2000, NHTSA began a
- Tennessee: 4 fatalitiespreliminary investigation after receiving dozens of
- Alabama: 3 fatalitiesinquiries and complaints. By May 2, 2000, the agency
- Georgia: 1 fatalitylaunched a formal investigation into 47 million
- Florida: 28 fatalitiesFirestone ATX, ATX II, and Wilderness tires. NHTSA
Ford Motor Company approved the design of thefound two major problems with Ford Motor
Firestone P235/75R15 ATX tire on June 11, 1987 (4).Company and Bridgestone/Firestone in their
It was specifically designed for use on the Fordinvestigation.
Explorer and was used as original equipment whenThe agency found that there was an unusually high
the vehicle was introduced in 1990.failure rate of Firestone tires on Ford Explorers and
Bridgestone/Firestone began mass-producing thethat Ford and Firestone withheld pertinent information
15-inch ATX tire in 1990. The tire was redesigned infrom the public and from authorities regarding the
1995 and 1996 when it was renamed the ATX II anddeadly SUV/tire combination.
the Wilderness AT (5).Although Ford and Firestone began replacing
The Ford Explorer was first introduced in March ofFirestone tires outside the United States as far back
1990 as the successor of the Bronco II. The Broncoas 1998, the manufacturers did not conduct recalls in
II was known as being prone to rollover collisions;the U.S. until August 2000. NHTSA publicly announced
however Ford Motor Company designed the Explorerits investigation of 46 deaths related to the Ford
with the same frame and similar wheelbase-to-heightExplorer/Firestone tire combination on August 7,
ratio as the Bronco II.2000.
Ford knew that the Explorer would continue theA couple of days later, on August 9, 2000,
same rollover problems of the Bronco II; however itBridgestone/Firestone announced a voluntary recall of
was much more cost effective to continue the6.5 million 15" ATX, ATX II, and Wilderness AT tires.
production of the Explorer with the same rolloverAlmost a year later, in May 2001, Ford announced
prone frame and body style than to make anythat it was recalling all 13 million Firestone Wilderness
changes.AT tires that remained on its vehicles.
The stability problems of the Ford Explorer wereOn November 1, 2000, NHTSA enacted the
known early and were well documented. Ford's ownTransportation Recall Enhancement, Accountability,
engineers recommended changes to the Explorer'sand Documentation (TREAD) Act. The TREAD Act
design numerous times to counteract the vehicleswas passed in recognition of Ford and Firestone's
propensity to rollover. The most importantfailure to divulge the deadly SUV/tire combination to
recommendations included: changes to the Explorer'sUnited States authorities.
suspension, increasing its tract width, lowering itsThe new Act gives NHTSA authority to require
center of gravity and using smaller tires. The face ofmotor vehicle and vehicle equipment manufacturers
their own engineers, Ford did not make changes theto provide information about possible defects in the
design of the Explorer. Instead, Ford managementUnited States or in foreign countries. The idea is to
decided to remove air from the tires, lowering theensure that NHTSA receives appropriate data,
recommended pounds per square inch (psi) to 26.related to foreign recall actions and internal company
Firestone recommended a tire pressure of 30 psi,information on claims and lawsuits related to defects,
with a maximum 35 psi.in a timely fashion.
Despite the change in tire pressure, the Ford ExplorerAlthough both Ford and Firestone are to blame, Ford
continued to be much more prone to rollovers thanMotor Company is primarily responsible for the
other vehicles on the road. Leon Robertson, a retiredmultitude of deaths. Ford was behind most of the
Yale University epidemiologist, conducted a study onkey decisions that resulted in such a dangerous SUV
vehicle occupant deaths in tire-related accidents usingtire combination. The Ford Explorer is defectively
federal data from 1990 to 1997.designed. It has an inexcusably high rollover
According to this study, 91 percent of the Fordpropensity that Ford Motor Company has known
Explorer occupants that died in tire-related accidentsabout since the vehicles introduction in 1990. The
involved rollovers. However, only 28 percent oftread problems of the Firestone tires were primarily
tire-related deaths in cars involved rollovers (6).due to the tires performance specifications
Ford's decision to deflate the tires increased thedemanded by Ford.
Explorers rolling resistance (a positive consequence),The Ford Explorer is extremely rollover prone due to
however it also produced a lower fuel economy (aa high center of gravity and narrow wheelbase. In
negative consequence). In order to improve theorder to counteract this deadly problem, Ford
Explorer's fuel economy without decreasing its rollingremoved air from the tires to increase the Explorer's
resistance, Ford ordered Firestone to decrease therolling resistance. However, the lower tire pressure
weight of the tires. In 1994, the tires' weight wasresulted in a lower fuel economy. Then, in an attempt
reduced by about 10 percent.to improve fuel economy, Ford ordered that
According to Public Citizen, the weight decrease wasFirestone lower the weight of the tires. However,
achieved by reducing the gauge of various internalthe removal of weight resulted in a weaker and less
components, modifying the sub tread compound,durable tire making it more susceptible to tread
using a lightweight belt package, and making specificseparations.
modifications to the sidewall of the tire (7). TheThe instability of the Ford Explorer and the tire tread
newly designed tire was lighter and subsequently lessseparation of Bridgestone/Firestone tires was known
durable, therefore making it more susceptible towithin the automobile industry long before any recalls
tread separations.were ever carried out. Hundreds of injuries and
Tire-tread separations resulting in rollover collisionsdeaths have occurred due to the deadly SUV/tire
proved to be a problem almost immediately after thecombination.
Ford Explorer was introduced in 1990. According toThe design and subsequent re-design of the
Public Citizen, at least 5 lawsuits concerning the SUVFirestone tire was Ford's attempt to use a cost
tire combination were filed before 1993, and at leasteffective cosmetic remedy to fix a serious
15 lawsuits were filed by the end of 1996.defectively designed vehicle. Ford chose to address
Consumers and dealers from the United States andthe Explorer's stability problems by altering the tire
foreign countries filed thousands of complaints. Byspecifications instead of actually resolving the root
September 19, 2000, there were 2,200 complaintsproblem - the defective design of the Ford Explorer.