Unexpected, Proposed and Planned Changes - Change Control Types in Life Science Environments

Regulated change control (i.e. change controldepartments may be involved in the management of
enforced by the FDA, ISO, etc.) may appear to beproposed changes. R&D will be especially
the control of only one type of change. In otherinvolved in the review and approval of proposed
words many professionals may mistake changechanges within the manufacturing environment and
control to be the control of unexpected changes asother R&D professionals may also play a part in
life science research and manufacturing processesmanaging proposed changes to non-clinical laboratory
progress and move forward. This idea however,studies or clinical research studies.
though essentially true, is only a partial "chunk" of thePlanned Changes
change types with which a change control systemWhen careful planning of future studies or
should be equipped to manage. Unexpected changes,manufacturing processes occur, there are often a
as deviations or nonconformances, shouldsmall myriad of planned changes that can be
undoubtedly be documented, controlled and analyzedpredicted. These changes may result from the
but two other types of change should be consideredproposed changes already mentioned in this article.
as well in a large array of highly regulatedThese will be the proposed changes that have
environments.already been tested, accepted and are planned for
Proposed Changesaction. These changes may seem like they are
Depending on the industry in question, proposedessentially "wrapped up" but in all reality they are
changes may be those changes suggested bychanges that require the coverage of additional (and
management, the quality department, manufacturing,carefully designed) tasks documented within the
etc. Other companies may allow all employees tocompany's change control SOPs and procedures. For
propose changes or in other words file changeexample, the article Change Control: Best Practices
control requests. Regardless of the type of proposedfor FDA-Compliant Medical Device Manufacturers also
changes that are filed many regulated companiesstates the following:
must adhere to specific processes in order to"It is common sense that change control covers
manage them.planned changes. The company must review and
Medical device companies for instance must test andapprove them before and after they're made, and all
approve proposed changes before change can beproposed changes should be tested and approved
implemented and when changes are implementedbefore they are implemented in manufacturing - even
their status records and process results must beone-time changes. Moreover, manufacturers must
tracked and analyzed closely. For medical devicehave an approved rework procedure in place before
companies these requirements apply equally tothey can reprocess product for clinical trials or
investigational devices.commercial sale."
Proposed Changes in Various Areas of ComplianceThe rework procedures mentioned in the FDA article
The control of proposed changes is not onlyare an essential companion to planned changes as
necessary in manufacturing environments but is also athey provide a pillow to any unexpected mishaps.
factor during GLP regulated studies and clinicalContractors and Planned/Implemented Changes
research trials. Companies are right in assumingChanges that have been undertaken by contractors
however that stakes are still high in manufacturingto a medical device manufacturer for example must
departments. In fact, a recent FDA article Changebe reported to a representative(s) of the
Control: Best Practices for FDA-Compliant Medicalmanufacturing company. The procedures acted upon
Device Manufacturers states that "Manufacturersto report these changes must of course be
have to control changes in all of the major areas indocumented by the manufacturing entity that initially
which they operate or function, including processes,hired the contractor organization.
product formulation and design, raw materials,Conclusion
equipment, facilities, utilities, computer systems, batchIt may be helpful for life science companies to think
records, SOPs, analytical test methods, workof change control as the management of
instructions, master device records, specifications andunexpected change across company departments
policies."and across various levels of compliance but instead
What departments will take responsibility foras three types of change that must be continually
proposed changes?managed within the same dimensions.
Depending on the company, a variety of